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Six Sigma and innovation culture

| posted by Richard Watson

There was an interesting story in Business Week a little while ago about 3M hiring a CEO called James McNerney, who imported the ‘Six Sigma’ process from his old employer, General Electric. Nothing remarkable about that you might think, after all, 82 out of the top 100 companies in the US use Six Sigma. However, 3M is known as something of an invention factory and Six Sigma is an efficiency and quality process designed to identify problems and remove errors.

Six Sigma is about consistency, sameness and control whereas innovation is about mutation, serendipity, difference, failure and disorder. One is a left-brain activity, the other is right-brain. So guess what? Morale at 3M dropped and the company sank from No 1 on the most innovative companies list in 2004 to No 7 in 2007. Much the same thing happened at Home Depot, where the retailer dropped from first to worst on customer satisfaction surveys following the use of Six Sigma.

So is Six Sigma a dead dead? No. The point here, I think, is that Six Sigma is great for process improvements, quality and general management. Research by management Professor Tom Davenport also suggests that the process might be good for incremental innovation. But when it comes to more radical blue-sky thinking Six Sigma does look like a very very bad idea indeed. This is clearly a problem because once companies have passed through the quality phase they tend to look for growth, and apart from M&A (which, according to one source, doesn't work in 70% of cases) one of the best ways of delivering rapid growth is radical innovation. I hope we hear more about this next year and I will certainly be following stories on this subject with great interest.

Comment

Recent Comments | 3 Total

December 3, 2007 at 3:49pm

Michelle Malay Carter

Innovation is necessary at all levels, but different levels of work have different foci. Therefore, innovation at different levels will look different.

Levels 1 - 3 of any organization are concerned with current operations. Making the best of current operations within current budgets, with current equipment, with current talent, etc. Innovation at these levels is adaptive and nets reduced costs and productivity.

Levels 4+ within an organization are concerned with strategic innovation (new markets, new products, new business models) which leads to competitive advantage and sustainability.

Six Sigma is current operations focused and as such it is a useful tool for innovation at levels 1 - 3 so it can help an organization in this vein, but it will not be a catalyst for strategic innovation.

Both types of innovation are necessary and Six Sigma is a tool for one. So Six Sigma is not necessarily the problem, but rather singular focus on current operations while ignoring strategy is.

This type of situation may also mean that the cognitive capacity of the CEO is suited toward current operational work, but not strategic work, which calls for higher capacity.

Regards,

Michelle

December 4, 2007 at 12:03pm

Joe Raasch

Hi Richard,

Michelle is spot on with how Six Sigma and innovation are best applied!

As a GE alum, I watch as executives leave to posts as CEOs of other companies. One cannot take a successful program from one company and automatically import it to another. There are several other factors that support the success, or failure, of the program.

At GE, Six Sigma is DNA. Every employee is a Green Belt. It is a chosen operational strategy. This didn't happen in a year. First, there was operational improvement. Then there was shareholder acceptance. Finally, GE took Six Sigma to their clients - helping them in their businesses and how they work with GE.

Six Sigma, or any other methodology, is an evolution. When applied as a revolution, there is usually failure.

January 20, 2008 at 1:18am

Gordon R. Vaughan

Six Sigma vs. Innovation is the same old confusion of efficiency vs. effectiveness that Peter Drucker argued so forcefully about, in The Effective Executive, etc.

Innovation is the practice of creators and leaders who figure out WHAT should be done. Only then do analysts and managers take that goal and run with it, accomplishing it as efficiently as possible.

There's considerable evidence to suggest that Six Sigma is a valuable tool for improving process efficiency, but starting with that rather than figuring out first what the real problems are can cause a lot of damage!